詳細(xì)介紹：高速壓片機(jī)將各種顆粒原料壓制成圓片及異形片，是適合批量生產(chǎn)的基本設(shè)備。其結(jié)構(gòu)為雙壓式，有兩套加料裝置和兩套輪。轉(zhuǎn)盤上可裝33付沖模，旋轉(zhuǎn)一周即可壓制66片。壓片時(shí)轉(zhuǎn)盤的速度、物料的充填深度、壓片厚度可調(diào)節(jié)。機(jī)上的機(jī)械緩沖裝置可避免因過載而引起的機(jī)件損壞。機(jī)內(nèi)配有吸粉箱。通過吸嘴可吸取機(jī)器動(dòng)轉(zhuǎn)時(shí)所產(chǎn)生的粉塵，避免粘結(jié)堵塞，并可回收原料重新使用。
技術(shù)參數(shù)：
沖 模 數(shù)：33付
zui大壓片壓力： 40kn
zui大壓片直徑： 12mm
zui大壓片深度： 15mm
zui大片劑厚度： 6mm
轉(zhuǎn) 盤 轉(zhuǎn) 速： 11－28轉(zhuǎn)/分
生 產(chǎn) 能 力： 4.3-11萬片/h
電動(dòng)機(jī)功率： 2.2千瓦、960轉(zhuǎn)/分、380/50伏/赫
外 形 尺 寸： 930×900×1600mm
主 機(jī) 重 量： 850kg
ZP33高速壓片機(jī)詳細(xì)介紹：
一、用途說明:
1、本機(jī)是一種自動(dòng)旋轉(zhuǎn)連續(xù)壓片的機(jī)器，它是制藥、化工、食品等工業(yè)部門，處理各種顆粒狀原料壓制成片的基本設(shè)備。
2、它適用于大量生產(chǎn)壓制圓形的各種藥片、糖片、鈣片等。
3、它不適用于半固體、潮濕的粉子和無顆粒狀極細(xì)的粉末壓制。
二、結(jié)構(gòu)特征:
1、本機(jī)的上半部為壓片結(jié)構(gòu)，它的組成主要為上沖、中模、下沖，三表個(gè)部分連成一體，周圍33付沖模均勻排列在轉(zhuǎn)盤的邊緣上。上下沖桿的尾部嵌在固定的曲線軌導(dǎo)上，當(dāng)轉(zhuǎn)盤作旋轉(zhuǎn)運(yùn)動(dòng)的，上下沖即隨著曲線軌導(dǎo)作升降運(yùn)動(dòng)而達(dá)到壓片目的。
2、主要工作過程分為：（1）充填；（2）加壓；（3）出片；三道程序連續(xù)進(jìn)行，充填和加壓有調(diào)節(jié)控制機(jī)構(gòu)，附有表牌說明，操作簡易。
3、結(jié)構(gòu)的分布為雙壓式，左右裝有對(duì)稱壓輪兩套，故每轉(zhuǎn)一周，可連續(xù)出片。
4、轉(zhuǎn)盤的?？诪?3個(gè)，逢單排列，其優(yōu)點(diǎn)為在工作時(shí)，左右壓輪在非同一時(shí)間受壓，這樣使機(jī)器的震動(dòng)和動(dòng)力的消耗大大減少。
5、電動(dòng)機(jī)裝在機(jī)座內(nèi)，用三角帶拖動(dòng)蝸桿轉(zhuǎn)動(dòng)轉(zhuǎn)盤，并在電動(dòng)機(jī)軸上裝置無級(jí)變速皮帶輪，通過電機(jī)滑板的移動(dòng)，可任意調(diào)節(jié)速度。使用安全可靠無噪音。
6、機(jī)座的側(cè)面裝有吸粉箱，其中有鼓風(fēng)機(jī)、儲(chǔ)粉室、濾粉室，當(dāng)機(jī)器在高速運(yùn)轉(zhuǎn)中，產(chǎn)生飛粉和中模下墮的粉末，通過吸粉咀排除之，不致粘結(jié)塞住，保持運(yùn)轉(zhuǎn)平穩(wěn)正常。
三、構(gòu)造說明:
1、上壓輪安全裝置：上蓋為整體鑄件、左右槽內(nèi)裝壓輪，它套在曲軸的偏心力矩作用而使彈簧壓縮，增大上下壓輪間距離，減低壓力，借以保護(hù)機(jī)件和沖模的安全使用，壓力的調(diào)節(jié)，用扳手旋轉(zhuǎn)長螺桿改變彈簧的長度，使彈簧的壓力恰至足夠需要。
2、上軌導(dǎo)裝置：軌導(dǎo)盤為一圓盤形，周圍制有經(jīng)過熱處理的軌導(dǎo)片，用螺釘緊固，上沖尾部的凹槽沿著軌導(dǎo)的凸邊運(yùn)動(dòng)。而作有規(guī)則的升降運(yùn)動(dòng)。
3、33孔轉(zhuǎn)盤裝置：轉(zhuǎn)盤為一整體鑄件，周圍有33個(gè)垂直均勻排列的?？祝變?nèi)裝置33付沖模，整體套在固定的立軸上，工作時(shí)由蝸桿傳動(dòng)，整體的轉(zhuǎn)盤它抱著全部沖模作順時(shí)方向旋轉(zhuǎn)。
4、轉(zhuǎn)盤外圍罩殼裝置壓輪壓片：轉(zhuǎn)盤外圍以四件合并成一圓環(huán)，將轉(zhuǎn)盤包在中間，底部的蝸輪和蝸桿全部封閉在罩殼內(nèi)前后面裝有半圓形透明防塵板，在工作時(shí)可觀察運(yùn)轉(zhuǎn)情況和防止外界灰塵、雜物等侵入，何證片劑質(zhì)量而達(dá)到清潔衛(wèi)生的要求。
5、加料部分裝置：料斗為一圓桶錐底形和月形回流柵式的加料器兩套，前加料器為供給左壓輪壓片，后加料器為供給右壓輪壓片，加料器的裝置須注意其平面應(yīng)校準(zhǔn)至將碰而未碰轉(zhuǎn)盤面，一般留空隙0.05-0.1mm。粉量調(diào)整方法，在料斗架的頂部有一滾花螺釘，為調(diào)節(jié)料斗的高度，控制粉子的流量，其高度須根據(jù)顆粒的大小和充填量，可觀察柵式加料器內(nèi)粉子的積貯量勿外溢為合格，調(diào)整后應(yīng)將側(cè)面的滾花螺釘旋緊。
6、主動(dòng)及下軌導(dǎo)置：主體為一方箱形。左右槽內(nèi)裝下壓輪，其平面的圓邊裝有對(duì)稱兩付經(jīng)過熱處理的軌導(dǎo)，用螺釘緊固著，當(dāng)下沖在運(yùn)行時(shí)，它的尾部嵌在軌導(dǎo)槽內(nèi)，隨著槽的坡度則作升降運(yùn)動(dòng)。前軌的末端有一個(gè)圓孔，用圓片蓋著，為裝置下沖之用。
7、下壓輪調(diào)節(jié)裝置：下壓輪裝在主體的兩側(cè)槽內(nèi)，它套在曲軸上，曲軸的外端裝有斜齒輪和蝸桿連結(jié)，旋轉(zhuǎn)蝸桿，通過齒輪的減速而作微量的轉(zhuǎn)動(dòng)，當(dāng)曲軸的偏心向上時(shí)，壓輪上升，壓力增加片薄，下則片厚，借以控制片劑的厚度和軟硬，表牌上的標(biāo)記從0-10表示片劑厚度的增減由于斜齒有自鎖作用。允許在運(yùn)轉(zhuǎn)中進(jìn)行調(diào)節(jié)，但調(diào)整后，應(yīng)將中間的星形手把扳緊。
8、充填調(diào)節(jié)裝置：充填調(diào)節(jié)機(jī)構(gòu)裝置在主體的內(nèi)部，在主體的平面上可觀察到月形的充填軌，它由螺旋的作用而上升或下降來控制充填量，前軌為控制左壓輪的壓片量，后軌為控制右壓輪的壓片量，圓盤上的表牌刻度從0-45（等于充填量每格0.1mm，轉(zhuǎn)運(yùn)圓盤進(jìn)行時(shí)，向右轉(zhuǎn)充量增加，向左轉(zhuǎn)減少。
9、傳動(dòng)軸附離合器裝置：傳動(dòng)軸水平裝置在軸在托架內(nèi)，中間有蝸桿，前端有試車手輪，后端為錐形圓盤離合器，當(dāng)開關(guān)手柄位置？時(shí)開車，體傾向左面時(shí)停車，離合器的接觸靠螺旋彈簧的壓力傳遞，若機(jī)的負(fù)荷超過彈簧的壓力時(shí)，就發(fā)生打滑，這樣勿使機(jī)器遭受嚴(yán)重的損壞。
10、C形無級(jí)變速裝置：它裝置在電動(dòng)機(jī)軸上。其內(nèi)部有兩片斜面的活片，靠12個(gè)螺旋彈簧兩面頂住，產(chǎn)生正壓力，變速方法為移動(dòng)電動(dòng)機(jī)，使兩輪之間距離改變，而三角帶在活片槽內(nèi)相應(yīng)地增大或減少半徑，由于半徑的改變而速度改變，從而達(dá)到在一定范圍的無級(jí)變速要求。
11、機(jī)座及電動(dòng)機(jī)位置：機(jī)座為一立體方箱形，電動(dòng)機(jī)裝在座內(nèi)的活動(dòng)板上，調(diào)整速度時(shí)，旋轉(zhuǎn)機(jī)座外露出的半只圓盤形手輪，向左旋快，向右旋慢，電磁開關(guān)的電壓為380伏，接線時(shí)應(yīng)附有效地線，以保證電氣的安全使用，機(jī)座的前門上裝有電流表、按鈕開關(guān)和紅綠指燈，當(dāng)電源接通時(shí)紅燈亮，表示線路上有電，當(dāng)開動(dòng)是電動(dòng)機(jī)后，紅燈滅綠燈亮，表示電動(dòng)機(jī)已正常運(yùn)轉(zhuǎn)，電流表為測(cè)定電動(dòng)機(jī)的負(fù)荷用。
12、吸粉器裝置：吸粉箱為一鋁制長方體，裝在機(jī)座的右側(cè)面，其中有鼓風(fēng)機(jī)，用三角皮帶傳動(dòng)，下為儲(chǔ)粉室，上左面為濾粉室，內(nèi)有扁圓形濾粉盤5只重疊著，其通孔為交叉排列，當(dāng)鼓風(fēng)機(jī)工作時(shí)產(chǎn)生吸力，使沖模上產(chǎn)生的飛粉和中模下墮的粉末通過吸粉管墮入儲(chǔ)粉室中，氣體即轉(zhuǎn)彎上升入濾粉盤而排，氣中所含的粉粒因通拆流而留在濾粉盤，因此使用一定時(shí)間后，可能濾粉盤窒塞，鼓風(fēng)機(jī)的出口有粉末飛出，失去效用，這時(shí)須停車，將濾粉盤和儲(chǔ)粉盤內(nèi)的粉粒，開門排出，注意門和粉管等裝置，其結(jié)合處不可漏氣，否則會(huì)影響吸粉的效能，如粉末比重很輕，不易凈制時(shí)，可采用濕凈方法，在濾粉盤內(nèi)放一半清水以凈制之。
四、沖模裝法:
1、 沖模裝置前，首先要拆下前面的防塵板、料斗、加粉器、半圓罩等零件，并將轉(zhuǎn)盤的工作面、模孔和安裝的沖模逐件擦干凈，做好準(zhǔn)備工作，依照以下步驟進(jìn)行安裝。
（1）、中模裝置：將轉(zhuǎn)盤上的中模固緊螺釘逐件旋出與轉(zhuǎn)盤外圓平，勿使中模裝入與螺釘?shù)念^部碰著，中模裝置甚緊，放置時(shí)要平，可用銅棒由上沖孔穿入，用手錘輕輕打入，中模進(jìn)入模孔后，其平面不可高出轉(zhuǎn)臺(tái)平面為合格，然后將螺釘固緊之。
（2）、上沖裝置：應(yīng)將上軌導(dǎo)盤的缺口處嵌舌扳上，沖桿的尾部涂些植物油，逐件插入孔內(nèi)，用大拇指和食指旋轉(zhuǎn)沖桿，檢驗(yàn)頭部進(jìn)入中模上下及轉(zhuǎn)動(dòng)靈活，須無硬擦現(xiàn)象為合格，肺部裝妥后將嵌舌扳下。
（3）、下沖裝置： 拉開主體上的小門，由主體圓孔裝上，裝法與上沖同，裝妥后必須將圓片蓋平。
（4）、沖模全套裝畢后，將拆下的零件按原位置裝好，用手繼續(xù)轉(zhuǎn)動(dòng)試車手輪，使轉(zhuǎn)盤旋轉(zhuǎn)1-2轉(zhuǎn)，觀察上下沖進(jìn)入中?？自谇€軌導(dǎo)上行動(dòng)，必須靈活無碰和硬擦現(xiàn)象，開動(dòng)電動(dòng)機(jī)，使空車運(yùn)轉(zhuǎn)2-3分鐘，平穩(wěn)正常即可投入生產(chǎn)。
五、使用說明:
1、使用前須重復(fù)檢查沖模質(zhì)量，是否有缺邊、裂縫、變形和緊松不合要求及裝置是否完整良好等再工作。
2、檢查顆粒原料的粉子是否干燥及顆粒中的粉末含有量不超過10%，如不合格的不要硬用，否則會(huì)影響機(jī)器的正常運(yùn)轉(zhuǎn)及使用壽命和原料的損耗。
3、初次試車應(yīng)將壓調(diào)節(jié)控制的指示針放置在“0”位上，將粉子倒入斗，用手轉(zhuǎn)動(dòng)試車手輪，同時(shí)調(diào)整充填和壓力，逐步增加到片劑的重量和硬軟程度達(dá)到成品要求，然后先開電動(dòng)機(jī)，再開離合器，進(jìn)行正式運(yùn)轉(zhuǎn)生產(chǎn)，在生產(chǎn)過程中，須定時(shí)抽驗(yàn)片劑的質(zhì)量，是否符合要求，必要時(shí)進(jìn)行調(diào)整。
4、速度的選擇對(duì)機(jī)器使用的壽命有直接的影響，由于原料的性質(zhì)粘度及片徑大小和壓力在使用上不能作統(tǒng)一規(guī)定，本機(jī)的結(jié)構(gòu)用皮帶輪變換方法分為快速和慢速兩種，慢速用長三角帶動(dòng)外繩輪，適用于壓制礦物，植物草素等和快速難以成型的物料，快速用短三角帶動(dòng)內(nèi)繩輪，適用于壓制粘合、潤滑性好的和易于成型的物料，因此使用者必須根據(jù)實(shí)際情況而定。
5、管理人必須熟悉本機(jī)的技術(shù)性能、內(nèi)部構(gòu)造、控制機(jī)構(gòu)的使用原理及在運(yùn)轉(zhuǎn)期間不得離開工作地點(diǎn)，為防止發(fā)生故障而損壞機(jī)器，保證安全生產(chǎn)為前提。
6、在使用中要隨時(shí)注意機(jī)器響聲是否正常，遇有尖聲叫即行停車進(jìn)行檢查消除，不得
勉強(qiáng)使用。
六、機(jī)件潤滑:
1、本機(jī)的一般機(jī)件潤滑，在機(jī)件的外表均裝有油杯和油咀，可按油杯的類型，分別注以黃油和機(jī)油，開車使用前應(yīng)全部加油一次，中途可按各軸承溫升和運(yùn)轉(zhuǎn)情況添加。
2、上蓋中間的玻璃油杯是潤滑轉(zhuǎn)盤的軸承，在運(yùn)中以每分鐘3-5滴。
3、傳動(dòng)軸的兩端內(nèi)裝有滾動(dòng)軸承，軸殼外裝有油咀，可以每星期加油一次，用油槍壓入。
4、沖桿的尾部與曲線軌導(dǎo)用黃油潤滑，注意不宜過多，防止油污滲入粉子而影響片劑的質(zhì)量。
5、在加油時(shí)應(yīng)注意不要使油滲出杯外，更不要流到機(jī)器的周圍和地上，因?yàn)橛皖惡苋菀资刮锪衔廴居绊懫瑒┵|(zhì)量。
七、保養(yǎng)說明：
1、定期檢查機(jī)件，每月進(jìn)行1-2次，檢查項(xiàng)目為蝸輪、蝸桿、軸承、壓、曲軸、上下軌導(dǎo)等各活動(dòng)部分是否轉(zhuǎn)動(dòng)靈活和磨損情況，發(fā)現(xiàn)缺陷應(yīng)及時(shí)修復(fù)使用。
2、一次使用完畢或停工時(shí)，應(yīng)取出剩余粉劑，刷清機(jī)器各部分的殘留粉子，如停用時(shí)間較長，必須將沖模全部拆下，并將機(jī)器全部揩擦清潔，機(jī)件的光面涂上防銹油，用布蓬罩好。
3、沖模的保養(yǎng)應(yīng)放置在有蓋的鐵皮箱內(nèi)，使沖模全沖全部浸入油中，并要保持清潔，勿
使生銹和碰傷，能定制鐵箱以每一種規(guī)格裝一箱，可避免使用時(shí)造成裝錯(cuò)及有助于掌握損缺情況。
4、使用場所應(yīng)經(jīng)常打掃清潔尤其對(duì)醫(yī)藥和食用的片劑制造更不宜有灰砂、飛塵存在。
八、安裝說明：
1、本機(jī)為整臺(tái)裝箱，拆箱后搬至適當(dāng)使用處，墊平后即可使用，如地位固定可加裝地腳釘。
2、電氣線路的裝置，應(yīng)注意電壓，用戶未提出者，一律規(guī)定為380伏，并在接線時(shí)應(yīng)注意電動(dòng)機(jī)旋轉(zhuǎn)方向，必須與機(jī)上的箭頭轉(zhuǎn)向*，切勿倒轉(zhuǎn)，為保證電氣安全必須裝接有效地線。
3本機(jī)應(yīng)裝置在干燥清潔，光線充足的室內(nèi)使用。
九、注意事項(xiàng)：
1、機(jī)器設(shè)備上的防護(hù)罩、安全蓋等的裝置不要拆除，使用時(shí)應(yīng)裝妥。
2、沖模需經(jīng)嚴(yán)格探傷試驗(yàn)和外形檢查，要無裂、變形、缺邊，硬度適宜和尺寸的準(zhǔn)確，如不合格的切勿使用，以免機(jī)器遭受嚴(yán)重?fù)p壞。
3、加料品裝置與轉(zhuǎn)臺(tái)面平，高低準(zhǔn)確，如高則產(chǎn)生漏粉，低則有銅屑磨落影響片劑質(zhì)量。
4、細(xì)粉多的原料不要使用，因它會(huì)使上沖飛粉多，下沖漏料多，影響機(jī)件容易磨損和原料損耗。
5、不干燥的原料不要使用，因它會(huì)使粉子粘在沖頭面上
6、運(yùn)轉(zhuǎn)中如有跳片或停滯不下，切不可用手去取，以免造成傷手事故。
7、開車應(yīng)先開動(dòng)電動(dòng)機(jī)，待運(yùn)轉(zhuǎn)正常后，再開動(dòng)離合器。
8、使用中如發(fā)現(xiàn)機(jī)器震動(dòng)異?；虬l(fā)生不正常怪聲，應(yīng)立即停車檢查。
9、使用中壓不要過大，一般以電動(dòng)機(jī)的負(fù)荷來測(cè)定，用380伏電動(dòng)機(jī)在壓片時(shí)的重載電流以不超過4安培為正常。
10、片重差異增加，在加片過程中，重量差異不能超過出藥典所規(guī)定的限度，方為合格，但在壓片過程中，常發(fā)現(xiàn)片重差異增加，原因及處理簡介如下：
（1）、沖頭長短不齊，易造成片重差異增加，故使用前用卡尺將每個(gè)沖頭檢查合格后再用，如出現(xiàn)個(gè)別減少，可能下沖運(yùn)動(dòng)失靈，致使顆粒的充填量較其它為少，應(yīng)檢查出個(gè)別下沖，清除障礙。
（2）、加料斗高低裝置不對(duì)，則可造成一只加料斗中顆粒落下的速度快，而加料器上堆積的顆粒多，另一只加料斗中顆粒下的速度較慢，而加料器上堆積的顆粒少，造成顆粒加入?？讜r(shí)不平衡而產(chǎn)生，可調(diào)整加料斗的位置，使兩加料斗中顆粒應(yīng)保持一定數(shù)量和落下速度相等，二只加料器上堆積的顆粒相似，并使顆粒能均勻地加入模孔內(nèi)。
（3）、顆粒引起片重變化，顆粒過濕，細(xì)粉過多，顆粒粗細(xì)相差過大，以及顆粒中潤滑劑不足，亦均能引起片重差導(dǎo)的變化，應(yīng)提高顆粒質(zhì)量。
（4）產(chǎn)生片重變化的原因，總的情況系由于壓片機(jī)故障或工作上疏忽所造成，故在壓片過程中，應(yīng)該作好機(jī)件保養(yǎng)工作，詳細(xì)檢查機(jī)件有無損害，并每隔一定時(shí)間（10-20分鐘）稱片重一次，片重是否合于規(guī)定。
Introduced in detail: tablet machine will press the granular materials into wafer and profiled sheet, is suitable for mass production of basic equipment. The structure of dual pressure, there are two sets of charging devices and two wheel. The turntable can be provided with 33 pairs of dies, rotating a week to suppress 66 slice. Pressing the speed of the turntable, the depth of the filling material, the thickness of the tablets can be adjusted. Machine mechanical cushioning device can avoid damage to parts caused by overload. Machine powder with a suction box. Through the suction nozzle can draw machine rotation generated dust, to avoid sticking and blocking, and recyclable materials to use.
Technical parameters:
Die number: 33 pay
The maximum compression pressure: 40kN
Maximum diameter of tablet: 12mm
The maximum compression depth: 15mm
Maximum thickness of tablet: 6mm
Rotation disc rotation speed: 1128 rpm
Production capacity: 4.3-11 million /h
Motor power: 2.2 kW, 960 R / min, 380/50 volts / Hertz
Shape size: 930 x 900 x 1600mm
The main machine weight: 850kg
ZP33 tablet machine details:
One, use:
In 1, the machine is an automatic continuous rotary tabletting machines, it is the pharmaceutical, chemical, food industry, processing of various granular materials into tablets of basic equipment.
2, it is suitable for large scale production of pressed round various tablets, sugar tablets, calcium and so on.
3, it is not suitable for semi solid, wet powder and granular superfine powder.
Two, structural characteristics:
In 1, the upper part of the machine for sheet structure, which is mainly composed of red, mold, undershoot, three parts are connected into a whole, around 33 Fu Chongmo are uniformly arranged at the periphery of the turntable. On the lower rod tail is embedded in the fixed guide rail on curves, when the turntable rotates, along with a guide rail on the lower curve lifting movement to achieve the purpose of tablet.
In 2, the main work process is divided into: （ 1） filling; （ 2） pressurizing; （3 ） a film; three procedures performed in succession, filling and pressure adjusting control mechanism, with a card table, simple operation.
3, structure of the distribution for the dual pressure, or is provided with symmetrical roller two, so each week, continuous sheet.
In 4, a die hole is 33, every single permutation, and its advantages in the job, pressure wheel in a same time compression, so that the vibration of the machine and the power consumption is greatly reduced.
5, electric motor mounted on the base, with a triangular belt drive worm to rotate the turntable, and a motor shaft device of stepless speed changing belt wheel motor, through the movement of the slider, adjustable speed. The use of safe and reliable without noise.
In 6, the base is installed on the side of powder suction box, which has a blower, powder storage chamber, filter the powder chamber, when the machine runs at a high speed, flying powder and dies falling powder, the powder suction Tsui exclusion, not bonded to maintain smooth operation, normal.
Three, structural description:
In 1, the upper pressure wheel safety device for the integral casting: upper cover, left and right groove pressing wheel, it sets in the crankshaft eccentric moment of force and the spring is compressed, increasing the distance between the upper and the lower pressing wheel, reduce stress, so as to protect the parts and die for the safe use of pressure adjustment, with the wrench, rotary long screw change the length of the spring, the spring pressure is sufficient to require.
In 2, a guide rail device: on the guide rail wheel is a disc-shaped, around a heat treated rail guide vane, screw, upper tail groove along the guide rail flange motor. While a regular movements.
3 hole, 33: turntable turntable device is an integral casting, there are around 33 vertical uniformly arranged on the mould hole, hole device with 33 sets of dies, the whole set in a fixed vertical shaft, when the worm drive, whole turntable it hold all die as a clockwise direction of rotation.
In 4, the outer periphery of the rotary table shell device roller press: the outer periphery of the rotary table to four parts are combined into a ring, the bag in the middle of the bottom of the worm wheel and the worm, all enclosed in the shell front mounted behind the semicircular transparent dust-proof plate, in the working can be observed during the operation and prevent external dust, debris and other invasive, Ho certificate of quality and a tablet to clean requirements.
The 5 part: hopper, feeding device for a cylindrical cone bottom and lunar return gate type feeder two, former feeder to supply the left pressing wheel tablet feeder to supply the right, after pressing wheel tablet, feeder device must pay attention to its plane should be calibrated to be touched without touch to the disk, usually reserved space 0.05-0.1mm. Powder amount adjustment method, in the hopper frame having a top knurled screws for adjusting the height, hopper, control of powder flow, the height shall be according to the particle size and the filling quantity, can observe grid feeder of powder in the storage do not overflow for qualified, after adjustment should be side the knurled screw screw.
6, actively and guide rail device: the main body is a square box. Around the tank installed under the pressing wheel, the plane of the circular edge is provided with symmetrical two pay after the heat treatment of a guide rail, fastened by screws, the punch at run time, the tail block rail guide groove, with the groove slope will make lifting motion. A front rail end with a round hole with a wafer, covered, for device for punch.
In 7, under the pressure of wheel adjusting device: pressing wheel is arranged on the two sides of the main body groove, which is sheathed on a shaft, the outer end of the crank shaft is equipped with a helical gear and a worm is connected through a gear, the worm is rotated, the deceleration and trace rotation, when the crankshaft eccentric upward, press wheel rise, increased pressure plate a thin, is thick, to control the tablet thickness and hardness, table board markers from 0-10 said tablet thickness increase or decrease due to helical gear self-locking effect. Allowed to carry out regulation during operation, but after adjusting, should be the middle star hand wrenching.
In 8, filling adjusting device: filling regulating mechanism inside the main body, in the main body of the plane can be observed monthly shape filling rails, which is composed of a helical effect and increased or decreased to control the filling volume, front rail for the control of roller press left, right after the track for the control of roller pressure plate volume, disk table card scale from 0-45 （ equal to the volume of filling each lattice 0.1mm, transfer disk, turn right turn left charge increase, decrease.
In 9, the drive shaft drive shaft attached to the clutch device: level device in the shaft in the bracket, intermediate with a worm, a test wheel, rear cone disk clutch, when the switch handle position? When driving, inclined left when parking, clutch engagement by the spiral spring pressure transmission, if the machine load exceeds the spring pressure, is slipping, so do not make the machine suffered severe damage.
In 10, C type stepless speed change device: it means on the shaft of the motor. The interior has two beveled live piece, on 12 sides against the coil spring, produce positive pressure, transmission method for motor, so that the distance between the two changes, and the triangle in live film groove correspondingly increasing or decreasing radius radius, due to changes so as to reach the speed change, in certain range. Stepless speed change request.
In 11, the base and the motor position: stand for a three-dimensional square box, the motor is arranged in the seat within the movable plate, adjusting speed, rotating frame is exposed out of the half circular hand wheel, turn quickly, turning right slow, electromagnetic switch voltage is 380 volts, the wiring should be attached to lines, in order to ensure electrical safety, stand on the front door with a current meter, a button switch and a light green, when the power supply is switched on when the red light, said circuit has power, when the red light goes out after starting motors, lights, said motor has been functioning normally, current meter for measuring motor load.
12, powder sucking device: powder suction box for an aluminum rectangular parallelepiped, mounted on the frame to the right side of the face, which has a blower, with a triangle belt transmission, for the powder storing chamber, on the left is powder filter chamber, a flat circular filter powder disc 5 only overlap, the through holes are arranged in cross, when the blower work generates suction force, die so that the fly ash and die falling powder through the powder suction tube in the powder storing chamber, gas that turns up in the powder filter disc and the platoon, gas contained in the powder by passing a stream in the filter remove powder, so use after a certain time powder filter disc, may block the outlet of the blower, powder fly out, losing effectiveness, then must stop, will filter powder and a powder storage tray of the powder particle, open doors and powder discharge, pay attention to pipe device, which combines office can not leak, otherwise it will affect the efficiency of powder, such as powder proportion is very light, not easy to net system, can be used wet net method, in powder filter disc placed half water net system.
In four, the die mounting method:
1, die device, first remove the dust hopper, front plate, plus powder, semicircular cover and other parts, and the working surface of the die hole die, and installed by a clean, ready to work, according to the following steps to install.
（ 1）, die device : the turntable in die to lock the bolt piece by piece for rotary and turntable round flat, do not allow the die mount and screw head bumped, die device very tight, placed to flat, available copper by punching through, with hammer gently into the mold, into the die hole, the plane can not be above the turntable plane for qualified, and then tighten the screws.
（ 2）, the device should be: upper guide wheel gap block tongue plate, punch tail with some vegetable oil, piece by piece is inserted into the hole, using the thumb and forefinger rotating punch, examination of the head enters the mold and flexible rotation, must not have hard rub phenomenon as qualified, the lungs install will block the tongue pull down.
（ 3）, lower device : open the main door, composed of a main body cavity loaded, loaded with the same method on the wafer, install must cover.
（ 4）, die set completed, will remove the parts according to the original position installed, hand to turn the hand wheel so that rotation test, 1-2, observe the undershoot enters the die holes in the curve rail guiding action, must be flexible and no touch and hard rub phenomenon, to actuate the motor, so that the empty running 2-3 minutes, the smooth normal can be put into production.
Five, the use of:
In 1, before using repeated examination of die quality, whether there is a lack of side, crack, deformation and the tightening and loosening the undesirable and device is complete and excellent work.
2, check the raw material particles of powder is dry and particles in the powder containing volume is preferably not greater than 10%, such as unqualified not hard, otherwise it will affect the normal operation of the machine and the service life and the loss of the raw materials.
3, the initial test should be the pressure adjustment and control of the indicating needle is placed in the " 0 " position, the powder into the hopper, turned by hand to hand wheel adjustment test, at the same time filling and pressure, gradually increase to the weight of the tablet and the hard and soft degree to achieve product requirements, and then the first drive motor, drive clutch, the formal operation the production, in the production process, subject to timing sampling on tablet quality, whether it meets the requirements, adjust if necessary.
4, the choice of speed to machine service life directly affects the properties of raw materials, the viscosity and the sheet size and pressure in use can make unified provision, this machine structure using a pulley transformation method is divided into fast and slow slow in Yangtze River Delta two, drives the rope round, apply to suppress mineral, plant essence and rapid difficult molding material, fast with short triangular drive sheave, applied to suppress the adhesion, good lubricity and easy molding material, so the user must be determined according to the actual situation.
5, managers must be familiar with the technical performance, internal structure, control principle and mechanism of use during operation may leave the work place, in order to prevent the occurrence of the fault and damage to the machine, to ensure safety in production is the premise.
6, in use to keep the machine noise is normal, there is screaming is stop check elimination, not
Barely used.
Six, mechanical lubrication:
In 1, the machine of the general mechanical lubrication, in parts of the exterior are provided with oil and oil Tsui, according to cup type, respectively, the butter and oil, drive before use should be all refueling once, you may press the bearing temperature rise and the operation of add.
In 2, the upper cover intermediate glass cup is lubricated bearing in operation of the turntable, 3-5 per minute with drops.
In 3, and both ends of the transmission shaft is arranged in the rolling bearing, axle housing is arranged outside the oil Tsui, filling a week, with oil press.
In 4, the punch and the tail of the curve rail guide with grease, attention should not be too much, prevent oil into powder and effect on tablet quality.
In 5, the gas should pay attention not to oil exudation cup, do not flow into the machine and around the ground, because the oil is easy to make the material pollution effects on tablet quality.
Seven, maintenance instructions:
1, regular inspection machine, monthly 1-2, check project for the worm and worm, bearing, pressure, crankshaft, upper and lower guide rail and other activities can turn flexibly and wear, find defects should be repaired using.
2, once used up or shut down, should remove the residual powder brushing machine, each part of the residual powder, such as stops for a long time, must will die compley removed, and wipe clean all machines, parts of the surface coated with antirust oil, with cloth canopy cover.
3, die maintenance should be placed in a covered tin box, so that the die rushing all immersed in the oil, and keep clean, do not
The rust and scratches, best can custom iron box in each kind of specification carton, can avoid the use of caused by misplaced and helps to master the situation of lack of damage.
4, use place should always clean up especially for medical and edible tablet manufacture more unfavorable lime-sand, flying dust exists.
In eight, the installation instructions:
In 1, the machine for the whole packing, unpacking and after moving to the appropriate use of office, can be used as position pad, fixed with anchor nails.
In 2, the electrical circuit device, should pay attention to voltage, the user does not present, will be set to 380 volts, and the wiring should pay attention to the rotation direction of the motor, and the machine must be arrow towards the same, do not reverse, in order to ensure the electric safety must be mounted effective ground.
3 the machine should be set on a dry and clean, well-lit room use.
In nine, matters needing attention:
In 1, the machinery equipment protective cover, safety cover device do not remove, should be used to install.
2, die require rigorous testing and appearance inspection, no crack, deformation, lack of side, suitable hardness and size accuracy, such as unqualified do not use, so as to avoid the machine suffered serious damage.
3, feed product device and turntable surface flat, high accuracy, high produce the powder leakage, low copper chip grinding down effects on tablet quality.
In 4, the fine powder more raw materials do not use, because it will make the flying powder, lower material leakage, affecting parts easy to wear and loss of raw materials.
5, do not dry raw materials do not use, because it can make the powder stick on the punch surface
In 6, running as the jumped piece or not, must not use hand to get, so as to avoid hand injury accident.
7, drove to actuate the motor, to be in normal operation, to actuate the clutch.
8, the use of found in machine vibration abnormalities or abnormal noises, stop and check.
9, the use of medium pressure not too big, generally by the motor load determination, 380 volt motor in compression when heavy current to not more than 4 amperes as normal.
10, tablet weight variation increased, in supporting film process, the weight difference should not exceed the limit set by the Pharmacopoeia, as qualified, but during the tabletting process, often discover tablet weight variation increases, cause and treatment of brief introduction to be as follows:
（ 1）, punch length uneven, easy cause tablet weight variation increased, so before using calipers with each punch after passing inspection reuse, such as individual reductions, may lower motor malfunction, resulting in grain filling amount to less than the other, should check out the individual undershoot, remove obstacles.
（ 2）, a hopper device is not high, can be caused by a hopper particles in the falling speed, and feeder are accumulated on the particles, the other a hopper of particles is slower, and feeder deposited on particles being less, causing the particles to join die hole unbalance, a position can be adjusted, so that the two hopper particles should maintain certain amount and speed of fall are equal, two feeder deposited on particles similar to, and the particles can be uniformly into the die hole.
（ 3）, particle induced tablet weight variation, particle is too wet, too many fine powder, particle size difference is too large, and the particles in the lubricant inadequacy, also can cause the tablet weight difference changes, should improve the grain quality.
（ 4） produce tablet weight variation causes, total situation is due to machine fault or negligence caused by work, therefore in the compression process, should prepare mechanical maintenance work, detailed examination of parts without damage, and at a certain period of time （ 10-20 minutes ） called the tablet weight once, tablet weight are suitable for provisions.
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