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產(chǎn)品型號TP-160系列(TP-160 series)
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當(dāng)滾筒在工作中發(fā)生前后竄動,請調(diào)校前軸承卒上的M10螺釘?shù)竭m當(dāng)位置。若齒輪軸發(fā)生竄動,請調(diào)校軸承架后面M10螺釘?shù)竭m當(dāng)位置,調(diào)整間隙以軸承不發(fā)生響聲,手轉(zhuǎn)皮帶輪,松緊適當(dāng)為宜,過緊或過松均能使本機發(fā)生損壞的可能。
詳細介紹:小型顆粒機用以將潮濕的粉料研制成所需的顆粒,也可將塊狀的干料粉碎到所需的顆粒。主要特點是篩網(wǎng)裝拆簡易,還可適當(dāng)調(diào)節(jié)松緊。七角滾筒拆卸方便、容易清洗。機械傳動系統(tǒng)全部封閉在機體內(nèi),并附有潤滑系統(tǒng),整機運轉(zhuǎn)平穩(wěn)。
YK160型旋轉(zhuǎn)的七角滾筒的速度可以調(diào)節(jié)。
YK160A是根據(jù)藥品生產(chǎn)GMP的要求而設(shè)計制造的新機型,整機外型全用優(yōu)質(zhì)不銹鋼板封閉。使整機外型整潔美觀,特別是篩網(wǎng)采用金屬絲網(wǎng)或不銹鋼板網(wǎng)。使顆粒的質(zhì)量和經(jīng)濟效率有較大的提高。
技術(shù)參數(shù):
參數(shù) | 型號 | |
YK160 | YK160A | |
滾筒直徑 | 160mm | 160mm |
滾筒有效長度 | 360mm | 360mm |
滾筒轉(zhuǎn)速 | 60~100r/min | 65r/min |
生產(chǎn)能力 | 干700kg/h | 干700kg/h |
料斗面尺寸 | 430×410mm | 415×380mm |
電機功率 | 2.2kw 380v | 2.2kw 380v |
外形尺寸 | 960×750×124mm | 910×700×1200mm |
機器重量 | 420kg | 380kg |
顆粒機詳細介紹:
一、使用范圍
1、本機是一種用旋轉(zhuǎn)滾筒的搖擺作用,通過鐵絲篩子可以將潮濕的粉末原料研成顆粒,亦可廣泛的用作粉碎已成了塊子而成為現(xiàn)成的顆粒之用。
2、在化學(xué)藥品方面用作濕合的粉末研成顆粒,烘干后供壓制片劑,又可以粉碎在儲藏期間而凝結(jié)成塊的或在化學(xué)加工過程中所結(jié)塊的塊子,在食品工業(yè)上用作處理糖果及糖混合物和麥芽牛乳等品,在其他工業(yè)上如陶瓷、塑料等混合料成為成型顆粒。
3、它不適用于半固體、流體、漿狀或磨損之用。
二、基本特征
1、機器結(jié)實有力,操作簡易,運轉(zhuǎn)平穩(wěn),有容積大的斗。旋轉(zhuǎn)滾筒用不銹鋼制出,保證處理料的質(zhì)量清潔和不致變色。
2、 網(wǎng)眼篩子的目數(shù)多少,應(yīng)根據(jù)顆粒大小要求,由用戶自備,它的裝置用兩根鋼管夾牢,裝拆簡易,緊松由細牙齒輪撐住,可以適當(dāng)?shù)恼{(diào)節(jié)。
三、構(gòu)造說明
1、主體:機身為一獨立長方柱體,其上裝置封閉軸承座與粉斗連接,粉斗伸向機體外,其下裝有V 形底盤,著地面廣而平,因此下須安裝,可任意放置室內(nèi)使用。
2、顆粒制造裝置:旋轉(zhuǎn)滾筒橫臥置在粉斗的下面,前后有軸承支座,它通過齒條的傳動,作倒順回轉(zhuǎn),端面的前軸承蓋為活動式,裝拆時,只要旋下一個翼形螺母,軸承蓋和旋轉(zhuǎn)滾筒即可抽出,放置滾筒的兩端制有凸形的方環(huán),嵌入軸承室內(nèi),這樣可不使油污滲入粉子和不致粘結(jié)塞住。
3、減速箱:采用蝸輪傳動,速比來1:12,箱內(nèi)可儲機油,保證齒輪潤滑良好及無雜音,箱上有視鏡可觀察,觀察運轉(zhuǎn)情況及儲油量,蝸輪外端,裝有偏心軸,帶動齒條作往復(fù)運動。
4、篩網(wǎng)夾管:裝置在旋轉(zhuǎn)滾筒的兩旁,用鋼管制造,中間開有一條長槽,篩網(wǎng)的兩端嵌入槽內(nèi),轉(zhuǎn)動花形手輪將篩網(wǎng)包在旋轉(zhuǎn)滾筒的外圓上,手輪內(nèi)有齒輪撐住,松緊可以進行調(diào)節(jié)。
5、電機架:一條與螺桿栓牢,電動機就裝在鐵板上,當(dāng)轉(zhuǎn)動螺桿栓,電動機就上下運動,供調(diào)節(jié)皮帶。
五、作用說明
1、使用方法:開動機器,將混合料倒入斗內(nèi),由旋轉(zhuǎn)滾筒的搖擺作用,通過鐵絲篩網(wǎng)形成顆粒,落入盛器中,如粉碎塊子,應(yīng)逐漸加入,不宜加滿,以免受壓過大,而使篩網(wǎng)易損。
2、注意事項:粉斗內(nèi)如粉末停滯不下,切不可用手去鏟,以免造成傷手事故,應(yīng)用竹片鏟或停車工作。
3、速度選擇:由于使用原料性質(zhì)不一,因此對速度快慢來進行選擇,一般可根據(jù)物料的粘度和干濕程度來選擇。干品較快,濕品宜慢,但其范圍不能作統(tǒng)一規(guī)定,應(yīng)由使用者根據(jù)實際操作情況而定。
六、機件潤滑
1、機器的箱體部分裝有油表,開車前應(yīng)全部加油一次,中途可按各軸承的溫升情況和運轉(zhuǎn)情況添加之。
2、蝸輪箱體必須*存儲機油,其油面高度為蝸輪全部侵入油中,如經(jīng)常使用,須每隔三月?lián)Q新油一次,臬底部有油塞,可放油用。
3、在機器加油時,不要使油溢出杯之外,更不要流到機器的周圍和地上。因為油類容易使物料污染,影響產(chǎn)品質(zhì)量。
七、保養(yǎng)說明
1、定期檢查機件,每月進行一次,檢查蝸輪,蝸桿,潤滑塊上的螺栓,軸承等活動部分是否轉(zhuǎn)動靈活和磨損情況,發(fā)現(xiàn)缺陷應(yīng)及時修復(fù),不得勉強使用。
2、機器應(yīng)放在干燥清潔的室內(nèi)使用,不得在大氣中含有酸類以及其他對機體有腐蝕性的氣體流通的場所使用。
3、機器使用完畢后或停止時,應(yīng)取出旋轉(zhuǎn)滾筒進行清洗和刷清斗內(nèi)剩余粉子,然后裝妥,為下次使用做好準(zhǔn)備工作。
5、如停用時間較長,必須將機器全身揩擦清潔,機件的光面涂上防銹油,用布蓬罩好。
八、安裝說明
1、本機為整臺裝箱,拆箱后搬至適當(dāng)使用地方,墊平后即可使用。
2、電器線路的裝置:應(yīng)注意旋轉(zhuǎn)方向,切勿倒轉(zhuǎn),因為蝸桿的一端有平面滾珠軸承,受力的方向須在軸承上,否則會使蝸桿另一端損物發(fā)熱,影響機件使用壽命。
Details: small particles to be wet powder developed into a desired particle, can also crush dried lump materials into a desired particle. Main characteristics of the screen assembly and disassembly easy, can also be appropriate to adjust the tightness. The seven corner roller is convenient to disassemble, easy to clean. Mechanical transmission system is totally enclosed in the body, and a lubrication system, the stable operation.
YK160 type rotating angle of seven roller speed can be adjusted.
YK160A is based on GMP pharmaceutical production requirements and the design and manufacture of new models, the appearance of whole uses the high quality stainless steel plate closure. The clean and aesthetic appearance, especially the screen using metal wire mesh and stainless steel plate mesh. The grain quality and the economic efficiency is greatly raised.
Technical parameters:
Parameter model
YK160 YK160A
Roller diameter 160mm 160mm
The effective length 360mm of 360mm
Drum speed 60~ 100r/min 65r/min
Production capacity of dry 700kg/h
300kg/h 700kg/h wet dry
Wet 300kg/h
Hopper surface size of 430 × 410mm and 415× 380mm
Motor power 2.2kw 380V 2.2kW 380V
Dimensions 960 x 750 x 910 x 700 x 1200mm 124mm
Weight of machine 420kg 380kg
Particle machine details:
One, use range
In 1, this machine is a rotary drum swing action, through the wire screen can be ground into particles of wet powder materials, can also be widely used for crushing has become pieces and become readily available to the particles with.
2, in the chemical aspects as wet alloy powder research into particles, after drying for compressed tablets, and can crush during storage and formed into blocks or in the chemical processing in the process of agglomeration of the pieces, in the food industry for processing candy and sugar mixture and malt milk and other products, in the industry such as ceramic, plastic mixture into shaped particles.
3, it is not suitable for semi solid, liquid, paste or wear of.
Two, basic characteristics
Machine 1, strong, simple operation, stable operation, have volume big dipper. Rotary drum with stainless steel, to ensure the material quality cleaning and photochromism.
In 2, the mesh sieve mesh number, should according to particle size requirements, by the user owned, its device with two pipe clip, Zhuangchai simple, by the fine pitch gear hold tight, can be appropriay adjusted.
Three, structural description
In 1, the main body is an independent: rectangular column, which closed apparatus bearing seat and a powder hopper connected to a machine body, a powder bucket, which is equipped with a V shaped chassis, ground wide and flat, so must be installed, can be arbitrarily placed indoor use.
2, granule making device of rotary drum: recumbent arranged in the powder hopper below, and a bearing support, through the rack for transmission, as the reverse rotation, face front bearing cover for the event type, assembly and disassembly, as long as the rotation of a wing nut, a bearing cover and a rotating drum can be extracted, placed cylinder the both ends have the convex side ring, embedded bearing chamber, so as to make the oil into powder and not bonded cork.
Gearbox: 3, the worm gear, speed ratio of 1:12, capable of storing oil tank, to ensure good lubrication of gear and no noise, box with mirror can observe, observe the operation situation and oil reserves, the outer end of a worm wheel, the eccentric shaft, drives the gear rack reciprocating motion.
In 4, a screen clamp pipe: device in rotating drum on both sides, steel pipe manufacturing, middle is provided with a long groove, and both ends of the screen mesh is inlaid in the slot, rotating the handwheel will mesh bag flower shaped roller in rotation of the outer circle, the hand wheel gear support, elastic can be adjusted.
In 5, a motor frame: a screw bolt prison, motor mounted on the plate, when the rotating screw bolt, the motor will move up and down, for adjusting the belt.
Five, function description
1, use method: start the machine, the mixture is poured into the hopper, composed of a rotary drum swing action, through the wire screen to form particles, falls into a receptacle, such as crushing pieces, should gradually joined, not fill, to avoid too much pressure, and make the screen wearing.
2, note: powder hopper such as powder not, must not use hand to shovel, lest cause hand injury accident, application of bamboo shovel or stop working.
3, speed selection: due to the use of the properties of raw materials is not a, therefore the speed to make the choice, generally according to the material's viscosity and degree of wet and dry to choose. Dry goods faster, wet goods slow, but its range can make unified provision, shall be borne by the user according to practical circumstances.
Six, mechanical lubrication
In 1, the machine body part is provided with oil table, before driving all gas at a time, you may press the bearing temperature rise and the operation of add.
2, worm gear box must long-term storage of oil, oil surface height for worm gear oil in all invasive, such as frequently used, must every March for new oil and a target bottom, oil plug, can be placed in oil.
In 3, oil machines, don't make oil spill cup, not to flow to the machine and the ground around. Because the oil is easy to make material pollution, affect the quality of the product.
Seven, maintenance instructions
1, regular inspection machine, on a monthly basis, examination of worm gear, worm, a lubricating block on the bolt, bearing movable part can turn flexibly and wear, find defects should be repaired in time, not to use.
In 2, the machine should be placed in a dry cleaning indoor use, or in atmospheres containing acid and other organisms have corrosive gas circulation place.
In 3, the machine after use or stops, should remove the rotary drum washing and brushing bucket residual powder, and then reassembled, preparations for next use.
5, such as the stops for a long time, must be wipe clean machine body, parts of the surface coated with antirust oil, with cloth canopy cover.
In eight, the installation instructions
In 1, the machine for the whole packing, unpacking after moving to the appropriate use of local, pad can be used after.
2, electrical circuit device: should pay attention to the direction of rotation, do not reverse, because one end of the worm is a flat ball bearing, the direction of the force to be on the bearing, the other end of the worm or caustic content fever, affect the service life of machine parts.
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